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Consistent product quality can be created by eliminating corrosion caused by poor liquid coolant pipe management (e.g. low liquid concentrations) and rust produced because of deteriorating anti-corrosion performance. A consistent diluted solution can be maintained by feeding a stable ratio of undiluted fluid and industrial water.
Features
The dilution tank is stocked in advance with undiluted coolant and industrial water mixed to the right concentration for use.
An insufficient flow rate in the processing machine filtration tank is detected by the fluid level switch, and the tank is automatically supplied from the dilution tank with only the fluid that is in short supply. Once the supply has been restored, the electromagnetic valve automatically shuts off.
Usage Performance
Before introduction | After introduction | |
---|---|---|
Management |
|
Fully automatic |
Reduced Processing Steps |
|
Total: Reduction of 540 hours per year |
Dilution Scale | 40 – 50 times | Automatically set to 100 times (40 times for the processing machine’s coolant tank) |
Undiluted Fluid Usage Volume | Monthly usage volume: 200L; 200L = ¥100,000 | Monthly usage volume: 70.5 L 70.5 L = ¥35,000 |
Specifications
Low-viscosity | High-viscosity | |
---|---|---|
Kinematic viscosity of applied undiluted fluid | 50×10-6 m2/s | 50–1000×10-6 m2/s |
Dilution range | 0 – 100% | |
Dilution supply rate (max.) | 5,000 L/hr (0 – 5%) | |
Tank capacity (standard) | 1,000L | |
Electricity | 100/200V AC, 50/60Hz | |
Air pressure | 0.5MPa |